Custom Solutions
At RoadcasesNZ, we don't just build boxes — we design & build cases the way people who understand demanding, real-world environments would want them built.
Every case is designed and manufactured right here in New Zealand, so you get fast turnaround, local support, and a team that understands what's at stake when equipment has to travel, deploy, and perform without fail.
From industrial and technical equipment cases to tradeshow display and exhibition cases to medical and diagnostic equipment cases, we combine quality materials with genuine craftsmanship to deliver a case that's tough, dependable, and built exactly for you.
Manufacturing and design process:
We use the latest in CAD/CAM software and CNC Equipment to produce quality foam inserts, depending on your design and application we can use either one of our CNC Router or Waterjet cutters to machine your insert. We can even engrave your logo or any other necessary text/image into the foam for branding or item labeling.
If you know what you want and would like to design your own foam to save some money, then head on over to our online foam design software at mycasebuilder.co.nz.
From here, there are a few ways you can design your foam insert.
Either select from our database of cases where you can either purchase the case and foam, or foam only if you have a case you want to re-purpose.
We have a fancy photo tracing tool and phone APP to take out the guess work, just take a photo, upload it, and give it the width and depth dimensions. Its that simple!
If your looking at large quantities for production runs, you can either design your foam on mycasebuilder.co.nz and send us the file ID number found in the top left corner for us to quote on after, get us to design your insert for you (which will have a design fee) or send us an existing file you have designed in your own CAD software.
If you have a CAD file you wish to send us we are more than happy to machine from your file. The file formats we work with are – Fusion,Solidworks, .STEP, .IGES, .DXF, .DWG & .AI amongst others.
If you want us to design your foam for you, Its always best to come in and talk to us (when possible) about your design before purchasing your case to ensure the correct sized case is chosen for your application.
Foams we use:
We use only the highest quality materials.
TopGuard: XPE-30X base for with a 10mm XPE-10X top layer for extra rigidity.
This is our most common foam, extremely hard wearing & suitable for a wide range of applications, especially heavy industrial items .
Procell Foam: Plastazote LD29 grade foam as the base foam with a LD45 High Density top layer. This is suitable for most applications - Including display, sales rep cases and high end product packaging.
Procell Foam: Plastazote LD29 grade foam as the base foam with a LD45 High Density top layer. This is suitable for most applications - Including display, sales rep cases and high end product packaging.
EPE Foam: Low grade, low budget product packaging foam, not so great for heavy items and constant use where items are regularly being removed from the foam, but well suited for economical packaging.
Case Brands:
We are the largest stockiest of protective cases in New Zealand and have a huge range of plastic cases to choose from from the worlds leading brands!!!